|
TURBO CARVER II uses an air turbine that
rotates at 450,000 RPM (typical rotary tool from hardware
store rotates at 35,000 RPM). The turbine rotates on 2 high
precision (ABEC7) stainless steel ball bearings that are
especially designed and lubricated for life. Filtered gas
from a compressor of at least 1/2 HP or bottled CO2 is
fed to the turbine through a variable speed foot control
at 35 to 45 pounds per square inch. This tool consumes about
1 cubic foot per minute at 45 PSI. A 20 LB tank of CO2 will
operate the tool for about 3-1/2 HRS, continuous. Turbo Carver
II only uses 1/16 inch diameter cutting bits, called Friction
Grip Dental burs. These burs are
available in Carbide, Diamond, Stone and Rubber. We
stock about 30 of the most appropriate burs used for engraving
and carving.
This is the only hand piece available
on the market with an optional Water
Mister spray attachment.
This atomized cloud of water eliminates 95% of the fine dust
and fumes associated with carving in materials like bone,
egg, glass, gemstones, eggshell, antler. It also keeps the
bur cool for longer life and prevents any kind of fracturing
of the material being carved. Creating a finer cut and strengthening
porous materials, is another advantage of this technology.
"IN APPLICATIONS LIKE
THIS
MODERN PRECISION INJECTION PLASTIC IS
REPLACING METAL THE SAME WAY
INTEGRATED CIRCUITS REPLACED TRANSISTORS"
All hand pieces on the market today with
the exception of the Turbo Carver II, are made using 40 year
old technology. Turbo Carver II uses cutting edge technology
and is a radical innovation in Ultra High Speed hand piece
design.
Our instrument weighs only 1/2 ounce.
It can be used by people with arthritis and other joint maladies
because there's no weight, vibration or torque transmitted
to the handle. If you accidentally drop a metal hand piece,
there is a good chance you will destroy the bearings or break
the bur. Turbo Carver II is so light, it resists breakage
if dropped on the floor.
Because Turbo Carver II is made from
precision injection molded plastic it could be designed small
and simple. It has been said and demonstrated that simplicity
is elegance. The small, pen-like, size also increases your
visibility and improves access in hard to reach areas
"IT
IS THE ONLY INSTRUMENT
WITH A COMFORTABLE
TEXTURED RUBBER GRIP"
Plastics are not affected by moisture, which is a serious
problem for metal instruments. Hand pieces with aluminum
handles are very susceptible to oxidation from moisture coming
through the air lines. Oxidation is what sand paper is made
from and it will destroy the bearings if it forms within
the hand piece. For this reason, metal hand pieces, require
an expensive moisture trap installed in the air line. Unfortunately,
the moisture trap will not prevent water vapor from getting
into the hand piece while working with water as needed for
hard materials.
Turbo Carver II uses a one piece, carbon composite turbine
assembly. There is no costly chuck to wear out and no wrench
is necessary. Since there are fewer parts concentricity is
superior to its metal counterparts thus reducing vibration
and noise. Concentricity of the new turbine is between 0
and .0002".
NOTE: Don't let its
small size and low weight fool you, this instrument is as good or better in performance than
the larger,
heavier and much more expensive metal counterparts.
Dirty drive air is the cause of many bearing failures. Turbo
Carver II comes with a 5 micron air filter, in-line with
the foot control, which removes any oxides or minute particulates,
that get through the main regulator water trap/filter.
Turbo Carver II incorporates a miniature in-line air pressure
gauge. This gauge is used to determine with more accuracy,
the optimum setting on your air compressor regulator. Too
little pressure and you won't get good results, too much
and you risk destroying the hand piece. You can not rely
on the gauge on the compressor because vibration and age
reduce their accuracy. Also, pressure is lost in the tubing
that goes between the regulator and hand piece. As much as
1 PSI can be lost per linear foot of tubing.
All ultra high speed air-driven hand pieces have an inherent
problem. They draw contamination into the front bearing whenever
you operate the instrument. The effect is called Carman Street
Vortex and is a leading cause for bearing failure. This means
when the drive air to the turbine is shut off, it takes several
seconds for the turbine to spin down. During this time the
turbine becomes a vacuum pump and pulls airborne contamination
into the bearings. Turbo Carver II has solved this problem
with a patented pinched valve/air regulator mounted on the
exhaust port. This regulator maintains positive pressure
within the turbine housing during shut down, thus preventing
a vacuum from forming. Once the hand piece is turned off
and set down, the one-way valve closes shut thus preventing
dirt from entering through the exhaust port.
The second cause for bearing failure is heat buildup in
the rear bearing. During operation air passes through the
front bearing because of the path available around the spindle.
However, there is not enough pressure within the turbine
housing to get a good air flow around the rear bearing. The
pinched valve on Turbo Carver II increases the operational
pressure within the turbine housing. This increased pressure
makes it possible to create an air flow around the rear bearing.
The third reason for bearing failure is caused by the lubrication
process. Manual and automatic lubrication is an imprecise
procedure and too much oil is as bad as too little. Also,
no matter how careful one is it is inevitable that dirt is
going to be introduced during lubrication. Turbo Carver II
uses the most advanced bearing technology available to eliminate
the need for external lubrication. The bearings used in this
instrument are Lubricated For Life and because of this the
bearings will last much longer. We have recently increased
the warranty on the bearings from 3 to 6 months and additional
testing will probably increase the warranty to 1 year in
the near future.
Turbo Carver II operates at 450,000 RPM making it the fastest
in the world. The faster this type instrument turns, the
better it works.
Our instrument is the only one that will operate on both
compressed air or as an option, bottled CO2. CO2 has
the advantage of being less expensive than an air compressor,
weighs less and is therefore easier to haul around. CO2 does
not require electricity and is totally quiet. This makes
it easy to work in remote locations or places where power
is not available; it's ideal for trade shows.
Turbo Carver II comes with a variable foot control, an expensive
option with the competition.
|