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Blade Construction Bandsaw Blade Tips Tooth Set & Style Trouble Shooting Chart
How to Order / Discounts Order Blades to Length Order Blades to Any Size Bulk Coil Stock

BandSaw Blade Trouble Shooting Chart

Blade Effect

Probable Cause

Solution

  • Incorrect Blade
  • Band tension too high
  • Excessive feed
  • Incorrect cutting fluid
  • Wheel diameter too small for blade width
  • Worn or chipped pressure block
  • Blade rubbing on wheel flange
  • Teeth in contact with work before starting saw
  • Side guides too tight
  • Check tooth selection
  • Reduce band tension, refer to operators manual
  • Reduce feed pressure
  • Check coolant recommendations
  • Use narrower blade
  • Replace worn pressure blocks
  • Adjust wheel alignment

  • Allow blade clearance above work

  • Refer to operators manual

  • Blade on machine backwards
  • Improper blade break-in procedure
  • Hard material or heavy surface scale
  • Material is work hardening
  • Improper cutting fluid or mix ratio
  • Speed or feed too high

  • Install blade correctly
  • Refer to recommended procedures
  • Check material hardness and surface condition
  • Increase feed pressure
  • Follow coolant mixing procedures
  • Check cutting recommendations

  • Guide arms too far apart
  • Blade worn out
  • Over or under feeding
  • Improper tooth pitch
  • Curing fluid not applied properly
  • Too many teeth for material cross section
  • Guides worn or loose
  • Adjust guide arms closer to material
  • Replace blade
  • Check cutting recommendations
  • Use proper tooth selection
  • Adjust coolant nozzles
  • Use proper tooth selection
  • Tighten or replace guides

  • Over feeding
  • Low band tension
  • Tooth set damaged
  • Guide arms loose or space too wide
  • Check cutting recommendations
  • Refer to operators manual
  • Check material hardness
  • Adjust guides and guide arms

  • Worn or missing chip brush
  • Improper or lack of cutting fluid
  • Wrong coolant ratio
  • Excessive feed or speed
  • Incorrect blade pitch
  • Replace or adjust chip brush
  • Check coolant flow and fluid type
  • Check coolant type and ratio
  • Reduce feed or speed
  • Use proper tooth selection

  • Indexing while blade in work
  • Blade not high enough before index
  • Saw head drifts into work while neutral
  • Adjust index sequence
  • Adjust height selector
  • Check hydraulic cylinder

  • Improper blade break-in procedure
  • Speed too slow
  • Feed pressure to high
  • Tooth jammed in cut
  • Poor cutting fluid application or ratio
  • Hard material or heavy scale
  • Wrong blade pitch
  • Work spinning or loose nested bundles
  • Blade on backwards
  • Follow proper break-in procedure
  • Refer to cutting recommendations
  • Reduce feed pressure
  • Do not enter new blade in that cut
  • Adjust coolant flow and ration
  • Check material or surface hardness
  • Use proper tooth selection
  • Tighten vises or use nesting clamps
  • Install blade correctly

  • Saw guides not properly adjusted
  • Incorrect feed or speed
  • Incorrect blade
  • Material moved in vise
  • Align or adjust saw guides
  • Refer to cutting recommendations
  • Use proper blade type and pitch
  • Inspect and adjust vises

  • Excessive back-up guide preload
  • Low blade tension
  • Incorrect blade (carbon steel type)
  • Excessive feed rate or pressure
  • Damaged or worn pressure block
  • Guide arms spaced too far apart
  • Blade rubbing band wheel flanges
  • Adjust pressure blocks
  • Refer to operators manual
  • Switch to a Bimetal blade
  • Reduce feed rate or pressure
  • Replace pressure block
  • Adjust guide arms closer to work
  • Adjust wheel alignment

  • Dull or damaged blade
  • Incorrect feed or speed
  • Blade not supported properly
  • Low blade tension
  • Incorrect tooth pitch
  • Guide arms too far apart
  • Install new blade
  • Refer to cutting recommendations
  • Adjust or tighten guide arms
  • Refer to operators manual
  • Use proper tooth selection
  • Adjust guide arms closer to material

  • Saw side guides too tight
  • Blade riding too high in guide
  • Blade teeth riding on band wheel surface
  • Wrong blade width for machine
  • Chips be carried back into cut
  • Worn or damaged pressure block
  • Insufficient coolant flow
  • Adjust guides properly
  • Adjust rollers or pressure blocks
  • Adjust tracking or replace wheel
  • Refer to operators manual
  • Replace or adjust chip brush
  • Replace pressure block
  • Adjust coolant flow

  • Blade binding in cut
  • Side guides are too tight
  • Work loose in vise
  • Feed to heavy
  • Guide arms too far apart
  • Adjust feed or use heavy set blades
  • Adjust guides
  • Adjust vises
  • Reduce feed pressure
  • Adjust guide arms closer to material

  • Incorrect blade
  • Heavy feed or too fast speed Lack of cutting fluid
  • Blade installed backwards
  • Use proper tooth selection
  • Refer to cutting recommendations
  • Adjust coolant flow or ratio
  • Install blade correctly

  • Material loose in vise
  • Incorrect tooth pitch
  • Feed too fast
  • Speed too fast
  • Adjust vises
  • Use proper tooth selection
  • Reduce feed rate
  • Refer to cutting recommendations

 


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